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  1. Deformation twinning is a prevalent mode of plastic deformation in hexagonal close packed (HCP) magnesium. Twin domains are associated with significant lattice reorientation and localized shear. The theoretical misorientation angle for the most common 1012 tensile twin in magnesium is 86.3°. Through electron backscatter diffraction characterization of twinning microstructure, we show that the twin boundary misorientation at the twin tips is approximately 85°, and it is close to the theoretical value only along the central part of the twin. The variations in twin/matrix misorientation along the twin boundary control the twin thickening process by affecting the nucleation, glide of twinning partials, and migration of twinning facets. To understand this observation, we employ a 3D crystal plasticity model with explicit twinning. The model successfully captures the experimentally observed misorientation variation, and it reveals that the twin boundary misorientation variations are governed by the local plasticity that accommodates the characteristic twin shear. 
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